Die casting was an old process that saw many advancements in the long run. Further precision die casting was born. What happens in this method? In this guide, we have listed the steps that are involved in precision die casting. Additionally, we also have listed the benefits of this method. Are you curious to know more details? Let’s get started right now!
The steps involved in precision die casting
These convenient steps will help you understand what happens in the precision die casting method.
- Developing the desired pattern: The same pattern that you need with precise details can be replicated as the end product. However, there will be some allowance in thermal contraction. The design can be made either from plastic, plaster, or wax. In the case of wax designs, metal injection die will be used.
- Mounting patterns to create a tree: After individual structures are created, in the next step they are brought together to create the major design. Based on the size and requirement of the project, the manufacturer can convert it into steps to form a tree.
- Putting it in ceramic slurry: Here, the entire design is dipped into a ceramic slurry and then covered with a white sand layer. Further, it is left to harden on its own. This process can be repeated until the desired hardness of the structure is obtained.
- Getting away with the wax: A steam autoclave is used where the structure is then exposed. Most of the wax will melt while the remaining will get burnt in the furnace. Due to the exposure to high heat, the stability and strength of the structure will shoot up.
- Melting and casting: The metal alloy will be melted to reach the desired temperature. Then the mold will be heated to a specific temperature. After heating is completed, it needs to be injected with the liquid alloy and then heated to a high temperature again.
- Final steps: Once it has all cooled down, the sand mold will be taken out from the casting. Based on the desired outcome, further steps can be taken.
Well, these steps in brief tell you what happens in the precision die casting method. However, you need to make sure you choose the right company that has good years of experience in this method of manufacturing.
Do your complete research and find a reliable company that has been producing high-quality parts from precision die casting. Check for reviews and consider other services before choosing a precision die casting company.